Job Title: Maintenance Technician – Level III
Location: Carlow
Start Date: ASAP
Duration: 11 Months
Contract Type: Fixed-Term
Work Arrangement: Fully Onsite

Role Overview

We are seeking a skilled Maintenance Technician to maintain and troubleshoot process devices, instrumentation, and controls within a manufacturing environment. The successful candidate will ensure compliance, safety, and reliable operations in support of production. This role operates on a 24-hour shift pattern and includes a 33% shift allowance.

Key Responsibilities

• Provide technical support for production equipment, performing maintenance, calibrations, troubleshooting, and upgrades as required.
• Maintain process and production systems through preventive maintenance and repairs, driving continuous equipment reliability.
• Plan and execute maintenance schedules, minimizing downtime and ensuring resource availability.
• Operate and monitor production support equipment using MES/DCS and PLC systems to achieve optimal uptime and performance.
• Troubleshoot and repair complex systems, including CIP, autoclaves, HVAC, isolators, and bulk chemical distribution, ensuring adherence to cGMP standards.
• Conduct root cause analysis for system failures using tools such as FMEA, Fishbone diagrams, and 5 Whys; implement corrective actions.
• Document all maintenance activities, including upgrades and repairs, in line with compliance requirements.
• Contribute to continuous improvement initiatives by participating in Kaizen events, system upgrades, and preventative maintenance projects.
• Liaise with vendors for spare parts, system upgrades, and equipment-related support.
• Assist in developing and maintaining operational procedures, training materials, and maintenance documentation.
• Promote a safe and compliant culture in line with organizational policies and regulatory standards.

Skills & Experience Required

• Technical Expertise: Experience in troubleshooting and maintaining process instrumentation and equipment; understanding of mechanical, electrical, instrumentation, and pneumatic systems.
• Regulatory Knowledge: Familiarity with Irish, European, and International codes and standards in a GMP environment.
• Software Proficiency: Competence in Microsoft Office and CMMS systems; Lean Six Sigma experience is desirable.
• Problem-Solving: Strong analytical and troubleshooting skills, with attention to detail and a results-oriented mindset.
• Interpersonal Skills: Effective communication, teamwork, and customer service abilities, with experience liaising with vendors.
• Flexibility: Self-motivated and adaptable to dynamic work environments, with excellent time management and multitasking skills.

Qualifications

• Leaving Certificate or equivalent.
• Completed apprenticeship in Electrical, Instrumentation, Mechanical Fitting, or a related field.

This is an excellent opportunity for an experienced Maintenance Technician to contribute to a high-performing team in a regulated production environment. If you’re ready to take on a challenging and rewarding role, we’d love to hear from you!